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Process-, Process Control- & Renewables Engineers 

PCA-PROCESS consultants are PROCESS ENGINEERS and PROCESS CONTROL ENGINEERS with a background in    Processing facilities, Projects,  Operations, Process Control, Automation, Dynamic Simulation, Process Technology, and  Engineering.

 

                                                        

Oil & Gas, Refinery, Petrochemicals, LNG, Steam & Power Generation, Renewables

Dynamic Simulation

Process Control

Process Technology

ABOUT
OIL & GAS

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           Oil & Gas, Refinery, Petrochemicals, LNG, Steam & Power generation

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  • Process Engineering; PFS, P&ID, HAZOP, Equipment sizing, Safety Studies, Heat- & Material Balances

  • Dynamic Simulation - UNISIM and HYSYS - Process Models - Digital-Twins

  • Projects; Basis-of-Design, FEED, EPC, FAT, SAT, Cold- & Hot-commissioning, Start-ups

  • Projects; Green- & Brownfield projects

  • Plant Operations; Trip-Analysis, Debottlenecking, Data-analysis daily-operations, KPIs, RCA

  • Plant Operations; Batch- & Continuous processes

  • APC: Advanced Process Control (Model-based Predictive Control) and Optimisation

  • Subject Matter Experts; Compressor-Control, Fired-Equipment-control, Boilers & Steam-systems

  • DCS-systems; HMI – development, FAT, SAT, Start-up

  • Gas- & Steam-turbine control systems

  • ESD/Safety-systems (PLC), HAZOP, SIL, LOPA

  • SCADA-systems, HMI-Development, IIoT: (DCS) Honeywell, Yokogawa, Siemens, (SCADA) PI-OSIsoft, Honeywell-PhD

  • Asset Management, Digital Manufacturing, and Operations, Digital Twins, Industry-4.0, Neural Networks

  • Industrial automation Network-technology

  • Electrical grid SCADA and monitoring systems (TSO's)

  • Base Layer Process Control

  • Sequence Control (Batch processes)

  • Quality Estimators, Inferential measurements

  • Alarm-management (ISA-18.2) Analysis/Classification/Reduction/Audit

  • Instrument Safeguarding Systems

  • Distillation process & controls

  • Compressor process & controls

  • Steam- and Gas Turbine controls

  • Utilities; Steam-systems, Fuel-gas, Instrument-air, Cooling-water, Waste Water treatment

  • Furnace and Boiler control and safeguarding

  • (Chemical) Reactor engineering & controls; batch and continuous

  • Process Monitoring; KPI's, Root Cause, Optimization

  • Dynamic Simulations; UNISIM, HYSYS; Digital-Twins

  • DCS-systems; HMI – development, FAT, SAT, Startup

  • ESD/Safety-systems (PLC), HAZOP, SIL, LOPA

  • Field instrumentation & Control Valves

  • Operator Training, Reporting, and Analysis

Dynamic Simulation
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           Dynamic Simulation

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  • PCA-PROCESS uses Aspen HYSYS® Dynamics process simulation software that has been integrated into Aspen HYSYS, to create a dynamic process simulation models to study time-dependent oil & gas processes, including gas processing and petroleum refining.

  • Dynamic Simulation - Process Models - Digital-Twins

  • Dynamic Simulation of Oil & Gas processes and Control strategies,

  • COMPRESSOR control; parallel control strategies, Surge testing, Coast Down surge strategies supported by DYNAMIC SIMULATIONS,

  • Steam Boilers and Steam Systems control strategy, supported by Dynamic Simulation.

  • Continuous- and batch processes. 

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                 Download our brochure

               

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PROCESS-CONTROL

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     Process Control

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  • Chemical Engineers fully specialized in Process Control and Process Engineering

  • Delivering PROCESS CONTROL consultancy solutions

  • Upstream, Downstream, Refinery, Petrochemicals, Fine chemicals, LNG, FPSO, Wastewater, Steam- & Power Generation, Utilities, Polymers, tanning, food, pharma, Gas Processing, GTL, NGL, pipelines,

  • Will provide free HELPDESK for your Process Control questions,

  • Globally for companies in Europe, Africa, the Middle East, and Asian-Pacific,

  • Process Control functionality; DCS, SIS, SCADA,

  • SME's in Compressor Control,

  • Base layer Process Control strategies; Plant throughput control, Distillation control, Fired Equipment control, Boiler control, Fuel-gas control, Compressor Control, Steam turbines- & Steam system controls, Gas Turbine – Generator control,

  • ADVANCED PROCESS CONTROL (APC), Model Predictive Control (MPC), Multi-Variable Control (MVC),  

  • Inferential measurements; Quality Estimators (QE),

  • SIS, SIL, SIF, Safeguarding Strategies in combination with Process Control Strategies,

  • Process Automation, Functional and Technical Management of Process Automation Automation Systems,

  • Batch processing - reactors and sequences;  Operations and Process Oversight and Collaboration, Data Collection, Reporting, and Analysis

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PROCESS-TECHNOLOGY

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     Process Technology

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  • Operational Excellence,

  • Ensure Safe Production (ESP), 

  • Alarm management; advice on reduction of alarms,

  • Remote Process Control - MONITORING and -DIAGNOSTICS services, reducing downtime, improve safety, reducing startup time, reducing flaring,

  • Stability MONITORING of PID-controllers and advice on improvements,

  • “ 6 SIGMA PROCESS CONTROL” – improvements,

  • Control systems (ICCS); STARTUP READINESS review, FAT, SAT, Hot- & Cold commissioning-, Run & Maintain- reviews,

  • “Big data”- and “Industrial Internet of Things” (IIOT) – strategies,

  • (Individual – Online) Process Control staff training, supported by dynamic simulations,

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RENEWABLES

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     Renewables

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  • Windfarm & substations: SCADA, HMI & AUTOMATION

  • Windfarm & substations HVAC- & HVDC-Technology & Automation

  • Windfarm & substations HVDC - HAZOP / PHA / SIL / LOPA

  • Windfarm & substations Regulations DNV-GL / IEC / NORSOK

  • ELECTRIFICATION PROCESS INDUSTRY

  • Power-to-Gas Technology 

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Online            Dashboard

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GreenCityMonitor

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 SCADA

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PCA-PROCESS is a                                System Integrator - EDGE SCADA

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SCADA

PCA

PROCESS

Oil & Gas
Chemicals
Renewables
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Dynamic Simulations
Process Control
Process Technology

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