Process-, Process Control- & Renewables Engineers
PCA-PROCESS consultants are PROCESS ENGINEERS and PROCESS CONTROL ENGINEERS with a background in Processing facilities, Projects, Operations, Process Control, Automation, Dynamic Simulation, Process Technology, and Engineering.
Oil & Gas, Refinery, Petrochemicals, LNG, Steam & Power Generation, Renewables
Dynamic Simulation
Process Control
Process Technology
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Oil & Gas, Refinery, Petrochemicals, LNG, Steam & Power generation
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Process Engineering; PFS, P&ID, HAZOP, Equipment sizing, Safety Studies, Heat- & Material Balances
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Dynamic Simulation - UNISIM and HYSYS - Process Models - Digital-Twins
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Projects; Basis-of-Design, FEED, EPC, FAT, SAT, Cold- & Hot-commissioning, Start-ups
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Projects; Green- & Brownfield projects
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Plant Operations; Trip-Analysis, Debottlenecking, Data-analysis daily-operations, KPIs, RCA
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Plant Operations; Batch- & Continuous processes
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APC: Advanced Process Control (Model-based Predictive Control) and Optimisation
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Subject Matter Experts; Compressor-Control, Fired-Equipment-control, Boilers & Steam-systems
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DCS-systems; HMI – development, FAT, SAT, Start-up
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Gas- & Steam-turbine control systems
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ESD/Safety-systems (PLC), HAZOP, SIL, LOPA
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SCADA-systems, HMI-Development, IIoT
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Base Layer Process Control
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Sequence Control (Batch processes)
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Quality Estimators, Inferential measurements
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Alarm-management (ISA-18.2) Analysis/Classification/Reduction/Audit
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Instrument Safeguarding Systems
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Distillation process & controls
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Compressor process & controls
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Steam- and Gas Turbine controls
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Utilities; Steam-systems, Fuel-gas, Instrument-air, Cooling-water, Waste Water treatment
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Furnace and Boiler control and safeguarding
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(Chemical) Reactor engineering & controls; batch and continuous
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Process Monitoring; KPI's, Root Cause, Optimization
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Dynamic Simulations; UNISIM, HYSYS; Digital-Twins
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DCS-systems; HMI – development, FAT, SAT, Startup
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ESD/Safety-systems (PLC), HAZOP, SIL, LOPA
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Field instrumentation & Control Valves
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Operator Training n, Reporting, and Analysis
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Dynamic Simulation
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PCA-PROCESS uses Aspen HYSYS® Dynamics process simulation software that has been integrated into Aspen HYSYS, to create a dynamic process simulation models to study time-dependent oil & gas processes, including gas processing and petroleum refining.
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Dynamic Simulation - Process Models - Digital-Twins
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Dynamic Simulation of Oil & Gas processes and Control strategies,
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COMPRESSOR control; parallel control strategies, Surge testing, Coast Down surge strategies supported by DYNAMIC SIMULATIONS,
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Steam Boilers and Steam Systems control strategy, supported by Dynamic Simulation.
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Continuous- and batch processes.
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Process Control
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Chemical Engineers fully specialized in Process Control and Process Engineering
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Delivering PROCESS CONTROL consultancy solutions
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Upstream, Downstream, Refinery, Petrochemicals, Fine chemicals, LNG, FPSO, Wastewater, Steam- & Power Generation, Utilities, Polymers, tanning, food, pharma, Gas Processing, GTL, NGL, pipelines,
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Will provide free HELPDESK for your Process Control questions,
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Globally for companies in Europe, Africa, the Middle East, and Asian-Pacific,
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Process Control functionality; DCS, SIS, SCADA,
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SME's in Compressor Control,
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Base layer Process Control strategies; Plant throughput control, Distillation control, Fired Equipment control, Boiler control, Fuel-gas control, Compressor Control, Steam turbines- & Steam system controls, Gas Turbine – Generator control,
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ADVANCED PROCESS CONTROL (APC), Model Predictive Control (MPC), Multi-Variable Control (MVC),
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Inferential measurements; Quality Estimators (QE),
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SIS, SIL, SIF, Safeguarding Strategies in combination with Process Control Strategies,
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Process Automation, Functional and Technical Management of Process Automation Automation Systems,
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Batch processing - reactors and sequences; Operations and Process Oversight and Collaboration, Data Collection, Reporting, and Analysis
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Process Technology
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Operational Excellence,
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Ensure Safe Production (ESP),
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Alarm management; advice on reduction of alarms,
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Remote Process Control - MONITORING and -DIAGNOSTICS services, reducing downtime, improve safety, reducing startup time, reducing flaring,
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Stability MONITORING of PID-controllers and advice on improvements,
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“ 6 SIGMA PROCESS CONTROL” – improvements,
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Control systems (ICCS); STARTUP READINESS review, FAT, SAT, Hot- & Cold commissioning-, Run & Maintain- reviews,
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“Big data”- and “Industrial Internet of Things” (IIOT) – strategies,
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(Individual – Online) Process Control staff training, supported by dynamic simulations,
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Renewables
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Windfarm & substations: SCADA, HMI & AUTOMATION
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Windfarm & substations HVAC- & HVDC-Technology & Automation
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Windfarm & substations HVDC - HAZOP / PHA / SIL / LOPA
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Windfarm & substations Regulations DNV-GL / IEC / NORSOK
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ELECTRIFICATION PROCESS INDUSTRY
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Power-to-Gas Technology
Online Dashboard
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